Researchers 3D-print a fully functional loudspeaker

[funlife]

A team from Cornell University has managed to 3D-print an entire speaker -- coils, magnets, and all.

by Michelle Starr

December 17, 2013 1:27 PM PST

 

Cornell graduate student Apoorva Kiran holds the 3D-printed, fully functional loudspeaker.

(Credit: Jason Koski/Cornell University)

 

When it comes to creating parts, 3D printing is on the rise. A variety of materials are becoming available that allow easy, automated part fabrication, and it won't be long before the technology becomes integral to manufacturing, as well as to prototyping.

 

But could an integrated system be created with 3D printing? Well, as researchers at Cornell University have just demonstrated, yes. A team led by graduate students Apoorva Kiran and Robert MacCurdy, working with associate professor of mechanical and aerospace engineering (and 3D printing innovator) Hod Lipson, has managed to figure out how to create a fully functional speaker using a customizable Fab@Home 3D printer used for research.

 

For the speaker housing, the team used the usual plastic material. They printed the conductive coil using a silver ink. The magnet was a little trickier -- for that, the team called upon chemical and biomolecular engineering graduate student Samanvaya Srivastava to devise a viscous material composed mainly of strontium ferrite.

 

3D printers aren't yet sophisticated enough to print with several different materials concurrently -- metals and plastics require different temperatures, for example, which makes things difficult -- so the parts were printed one at a time and assembled. However, it's another step toward a replicator-style printer that can print holistic systems rather than just individual components.

 

"It's a little bit like a color printer," Lipson said. "With multi-material 3D printing we'll be able to combine lots of different materials to create new things, new functionalities, and new material properties we haven't seen before."

[Little Evil]

A team from Cornell University has managed to 3D-print an entire speaker -- coils, magnets, and all.

by Michelle Starr

December 17, 2013 1:27 PM PST

 

Cornell graduate student Apoorva Kiran holds the 3D-printed, fully functional loudspeaker.

(Credit: Jason Koski/Cornell University)

 

When it comes to creating parts, 3D printing is on the rise. A variety of materials are becoming available that allow easy, automated part fabrication, and it won't be long before the technology becomes integral to manufacturing, as well as to prototyping.

 

But could an integrated system be created with 3D printing? Well, as researchers at Cornell University have just demonstrated, yes. A team led by graduate students Apoorva Kiran and Robert MacCurdy, working with associate professor of mechanical and aerospace engineering (and 3D printing innovator) Hod Lipson, has managed to figure out how to create a fully functional speaker using a customizable Fab@Home 3D printer used for research.

 

For the speaker housing, the team used the usual plastic material. They printed the conductive coil using a silver ink. The magnet was a little trickier -- for that, the team called upon chemical and biomolecular engineering graduate student Samanvaya Srivastava to devise a viscous material composed mainly of strontium ferrite.

 

3D printers aren't yet sophisticated enough to print with several different materials concurrently -- metals and plastics require different temperatures, for example, which makes things difficult -- so the parts were printed one at a time and assembled. However, it's another step toward a replicator-style printer that can print holistic systems rather than just individual components.

 

"It's a little bit like a color printer," Lipson said. "With multi-material 3D printing we'll be able to combine lots of different materials to create new things, new functionalities, and new material properties we haven't seen before."

 

The magnet must have been a nightmare, as the extruder hot end on a 3D printer is metal. I wonder how they got a consistent flow if the material wants to click to the extruder. 

[funlife]

Good point. Maybe they heat the material up higher than normal to prevent that problem happening.